Table of content
- Current market trends
- The Rise of Technology
- Technology 4.0
- 3D Technology
- Industrial Robotics
- Changes in Products Means Changes in Manufacturing Too
- High-Performance Plastics and Polymers
- Packaging Changes
- Benefits of integrating technology into manufacturing processes
Over the years, technology has revolutionized everything, from how we consume entertainment to how we conduct business. This is never more evident than in the manufacturing industry, where robots have literally replaced employees as automation has become the norm. Although these may appear to be disadvantages, technological improvements have enabled the development of numerous new and innovative items. Furthermore, technological advancements have considerably improved process efficiency and reduced waste.
In this blog from PL Global Impex Pte Ltd., we’ll examine some of the key ways that technology is transforming the manufacturing industry.
Current market trends
Since the start of the recession in 2009, the manufacturing industry has made a phenomenal comeback. The manufacturing business now employs over 12.3 million people, a 1 million increase. Manufacturing output is also increasing, aided in part by the increased use of technology.
Technology is all around us. We use computers and cellphones every day. Our homes are controlled by smart devices, and when we order food in a restaurant, the server takes our order on a small mobile tablet.
The Rise of Technology
Technology has been used in the manufacturing industry since the Industrial Revolution, when cotton mill owners sought to boost production. Today, most of us would struggle to function without technology, and this is also true for the industrial industry. When electronics, nanotechnology, and sophisticated materials first emerged in the 1980s, modern technology began to evolve.
According to many analysts, we are currently experiencing the fourth industrial revolution, in which new technologies like nanotechnology and photonics are replacing more antiquated ones. Manufacturing has a promising future as new industries emerge.
Smaller enterprises are now able to compete with the big boys in the global market because of the development of digital technology. They can communicate with clients from all around the world and use small factories to fulfill orders.
Automated processes and sophisticated gear transform mass production. Lower manufacturing costs have led to lower high-street prices as a result of increased output. Electronic devices are more affordable than ever, thanks in part to decreased production costs. You will get deep down knowledge about this industry from PL Global Impex Pte Ltd.
Manufacturers can now swiftly and affordably produce intricate components thanks to 3D design technology. The use of 3D technology has transformed the market. Small manufacturers are adopting the technology of 3D. It is ideal for producing little electronic goods and toys for children in high-quality, low-volume fashion. The miracles of 3D printing have made it possible for tiny entrepreneurs and innovators to become major manufacturers.
The return of manufacturing as a significant contributor to GDP is largely attributable to the usage of industrial robots. In the US, there are about 237k robots working on assembly lines, but in Japan, where the production of electronics is a major industry, there are a lot more.
Complex electronic and engineering components used to be assembled by humans in factories. The output was arduous and slow, and mistakes were made by people. The introduction of robots didn’t catch on right away. Robots were initially expensive, and the idea that they would replace human labor in the workforce was met with a lot of opposition.
Changes in Products Means Changes in Manufacturing Too
Future manufacturing is being driven by technologies like big data technology, 3-D printing, and autonomous cars. Manufacturers must keep up with technological advancements if they want to produce extremely sophisticated products, like self-driving automobiles, for instance. Their personnel must become tech-savvy and expand along with it.
Manufacturers will keep working to design and produce the necessary products as businesses require more technology to conduct business.
High-Performance Plastics and Polymers
For automobile manufacturers and their suppliers, polypropylene has emerged as a key material. Automobile manufacturers must adapt to the demand and regulations for reduced emissions and higher fuel efficiency.
In order to improve fuel efficiency, they are searching for ways to lighten the load on cars.
Additionally, polypropylene provides automakers with a product that has high volume strength and can withstand rough use. Manufacturers value the product’s malleability at the same time. When melted, the liquid forms quickly to fill parts orders for automakers.
Building items is one thing, but manufacturers also need to ship them and deliver them to suppliers. Manufactured goods will ship when they are hand-packed.
The automated packing greatly impacts the manufacturing industry. Many manufacturing facilities now use automated packing procedures instead of the labor-intensive hand packaging methods. As a result, things may be sorted, weighted, packaged, and sent considerably more quickly and efficiently.
Benefits of integrating technology into manufacturing processes
Modern manufacturing can be correctly credited as having its origins in the industrial revolution. But with more recent developments in digitalization and IoT through Industry 4.0, the manufacturing industry as a whole has advanced significantly.
By streamlining complex operations more quickly than non-digitized technology, these contemporary digital technologies aid in raising productivity and profitability. Technology integration in industrial processes has the following advantages:
- Instead of merely increasing at the end of production, product quality grows throughout the entire process.
- The plant becomes more efficient overall, which reduces material waste.
- improved channels of communication between the engineering, sales, and production departments.
1. Refine procedures
Technology aids in the improvement of manufacturing process methods, which in turn aids in comprehending the workflow and defining the phases that require the most time and resources. Processes include quality assurance and control measures to guarantee that the product satisfies the required consumer qualification standards.
2. Reduce wastage of material
Material waste reduces too, when the production processes are going on. This is due to the product being accurate in terms of dimensions and finishes. Production errors are reduced, and each process’s time needed is reduced as well. As a result, you can achieve the manufacturing targets more quickly and accurately.
3. Improved communication
By using communication manager software like Enterprise Resource Planning (ERP), which facilitates cross-communication between various areas of a business, communication between teams can be high. You can mitigate any hidden issue by calling for assistance right away. So that they can perform the appropriate steps before the problem gets worse. Additionally, diagnostic features provide remote handling of any potential issue.
4. Reduced energy consumption
Technology not only increases productivity but also lowers energy usage. By keeping an eye on and modifying procedures in an energy-intensive sector, we can create a green environment.
5. Better Productivity
The efficiency of packaging and transportation procedures increases as a result of the digitization of production processes, which also helps with high productivity. The manufacturer may send the product to the sales teams knowing exactly how it is in real-time from the manufacturing processes.
There is no denying that modern technology is changing how manufacturers conduct their operations. Demands from automakers and other parties support those measures.
We at PL Global Impex Pte Ltd. firmly support the use of innovative manufacturing, both for our clients and to optimize the operation of our plant. Visit our page frequently to learn more about our manufacturing services.